Betweeen 345 and 280 million years ago, much of the earth
was covered with a vast swampland full of vegetation.
Many of these plants were types of ferns, some as large as
trees. This vegetations finally died and became submerged
under water, where it graduall decomposed. As a result of
this decomposition, peat bogs were created. As time passed,
layers of sand and mud settled from the water covering some
of these peat deposits. The pressure of these overlying
layers movements from the earth's crust, and sometimes-
volcanic heat acted to harden and compress these deopsits,
thus producing coal.
Various types of coal are recognised, by the amount of
carbon that they contain. Peat being the first level in
the formation of coal because of its low fixed carbon
content and its high moisture content. Lignite has a
higher content of carbon than peat, but is still the
lowest rank of coal. The next with a higher rank of
carbon content is the Bituminous coal. But the highest
heating output and also carbon content comes from Anthracite
coal, which is mined at Tower Colliery.
Tower Colliery is situated on the side of the Rhigos
Mountain, near Hirwaun. Tower itself is split into three
different sectors. The first being the "Tower No. 4" area.
Where the main shaft is situated, the fan house, bathhouse,
lamp room, stores, fitting shop, electrical workshops
and main car park are sighted. Then the second sector is
called "Tower No. 3 Drift". From where fresh air is
pulled down through heavier and larger supplies are
kept before being tranpsorted underground. This area is
also where the main conveyor system starts from and to
where all of Tower's coal is sent up the mine. The third
part of Tower Colliery's surface sectors is the "Washery"
where all of the mines coal products are washed clean and
prepared, ready to be sold and transported to it's
different customers.
Underground Mining :
Longwall Retreat Mining :
With this method, two tunnels called, "Gate Road"
and "Tail or Supply Road" are driven in the coal
seam parallel to each other, about 100 to 300 metres wide
and 1,000 to 3,000 metres long. A connecting tunnel is
driven between them and then, one side becomes the
production coalface. The face is equipped with very
powerful hydraulic support systems called, "chocks".
Which create a protective shielding, around the heads of
the men and machinery while supporting the strata above.
At the front of these supports is an Armoured Flexible
Conveyor (A.F.C), which supports the "Cutter"
or "Shearer", this cuts the coal seam.
The face cutter has two cylindrical drums, one at each end
of the machine, with picks mounted on them. These drums
rotate against the coalface. The first drum undercut's the
coal, while the second cuts the remaining height of the
seam. The pieces of coal fall onto the chain conveyor, which
transports it to gate end of the lonwall face. It then
goes through a mechanical crusher, which breaks any large
lumps of coal, stone or muck to a suitable size. The coal
is then transported by a conveyor belt system directly
out of the mine. When one full cut has been achieved, the
whole support system is moved forward and the cutter
operates in the opposite direction, taking another slice
of coal off the face. Behind the hydraulic chock support's the
remaining strata collapses and caves in.
Driveages :
Before a longwall face can be worked two parallel roads
have to be driven into the coal seam. A Road Heading
Machine called "a DOSCO LH1300", cuts the tunnel
or road in front of it. This machine is sort of a big
mechanical mole, but instead of it having claws to dig its
tunnels, this machine uses a small metal arm with a steel
nose cone, at the end of it.
When the Dosco has cut the required distance. A steel
support must be erected, first the roof bar is lifted up
against the strata and then the legs of this support, has
to be bolted on to each side of the road. After this has
been done the machine, starts cutting again.
Fresh air has to be forced into these roadways by means
of a fan. The fan pushes clean air into the front of
the Driveage through a series of flexible tubes (36 inches
in diameter). This clean air disperses any build up of
explosive or toxic gas and also any dust that has been
produced from the road-heading machine.
Transportation of Materials (Supplies) :
There are two main systems for transportation of materials
in Tower Colliery. The Drift Haulage is the first of these,
where materials are taken from the surface to the loading
bay underground by means of a train. This is powered, by
a steel rope haulage system.
Supplies from the loading bay are loaded onto a diesel
powered F.S.V. (Free Steering Vehicle). These
machines can be described as rough terrain, forklifts,
capable of carrying 13 Tons of weight anywhere around the
Colliery.
History of Tower Colliery 1864 - The 1995 Buyout
History In The Making - The Story So Far...